China 150A 200A 250A 350A CCS1 DC Fast Charging Plug CCS TYPE 1 Electric Car Charger Gun for U.S. Charging Standards Automotive Supplier, Factory

BH-CSS1-EV80P , BH-CSS1-EV125P BH-CSS1-EV150P , BH-CSS1-EV200P , BH-CSS1-EV350P

Product Description

The CCS1 (Combined Charging System 1) EV charging plug is an efficient and convenient charging solution designed specifically for North American electric vehicles. Supporting current options of 80A, 125A, 150A, 200A, 350A and a maximum voltage of 1000V (Liquid Cooling), it combines AC charging and DC fast charging functions to support a variety of charging modes from home charging to highway fast charging. The CCS1 plug adopts a standardised design to make the charging process simpler and safer, and is highly compatible with a wide range of brands of electric vehicles. Equipped with high-quality contact points to ensure stable current during charging, and multiple protection mechanisms such as overload and over-temperature protection to ensure safe use. In addition, the CCS1 supports intelligent communication to monitor the battery charging status in real time, optimising charging efficiency and prolonging battery life.

CCS 1 Plug

CCS 1 Liquid Cooling Charging Connector Details

Rated voltage 1000V Max. Cable bending radius ≤300mm
Voltage Current 500A Max. (continue) Max. Cable length 6m Max.
Power 500KW Max. Cable weight 1.5kg/m
Withstanding voltage 3500V AC / 1min Operating altitude ≤2000m
Insulation resistance Normal condition ≥ 2000MΩ Plastic part material Thermoplastic
Meet requirements of Chapter 21 of IEC 62196-1 under damp and hot conditions Contact material Copper
Contact Plating Silver plating
Temperature sensor PT1000 Cooling device size 415mm*494mm*200mm (W*H*L)
Conductive operating temperature 90℃ Cooling device rate voltage 24V DC
Protection (connector) IP55 Cooling device rated current 12A
Protection (Cooling device) Pump & Fan: IP54 / Device no protection Cooling device rated power 288W
Insertion/withdrawal force ≤100N Cooling device noise ≤58dB
Insertion/withdrawal cycles 10000 (No load) Cooling device weight 20kg
Operating temperature -30℃ ~ 50℃ Coolant Silicon oil

Model Selection and the Standard Wiring

Charger Connector Model Rated Current Cable Specification Cable Color
BH-CSS1-EV500P 350A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized
BH-CCS1-EV200P 200A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized
BH-CCS1-EV150P 150A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized
BH-CCS1-EV125P 125A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized
BH-CCS1-EV80P 80A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized

Charger Connector Key Features

  • High Current Capacity Supports 80A, 125A, 150A, 200A, and 350A configurations, ensuring rapid charging speeds for various electric vehicle models.
  • Wide Voltage Range Operates at up to 1000V DC, enabling compatibility with high-capacity battery systems.
  • Durable Construction Made from premium materials with excellent heat resistance and robust mechanical strength, ensuring long-term reliability in demanding environments.
  • Advanced Safety Mechanisms Equipped with overload, over-temperature, and short-circuit protections to safeguard both the vehicle and the charging infrastructure.
  • Ergonomic Design Features an ergonomic handle for easy use and a secure connection during the charging process.

Applications

This CCS1 Plug is ideal for use in public DC fast charging stations, highway service areas, fleet charging depots, and commercial EV charging hubs. Its high current and voltage capabilities make it suitable for charging both passenger vehicles and commercial EVs, including trucks and buses.

Compliance and Certification

This product complies with international CCS1 standards, ensuring compatibility with a wide range of electric vehicles and charging stations. It is tested to meet rigorous quality and safety standards, making it a dependable choice for fast-charging networks.

Frequently Asked Questions

What is a CCS 1 EV charging connector?
The CCS 1 (Combined Charging System 1) is a standardized charging connector designed mainly for North American electric vehicles. It combines both AC slow charging and DC fast charging capabilities into a single interface.
What voltage and current options does this CCS1 plug support?
This connector supports rated current configurations of 80A, 125A, 150A, 200A, and 350A, with liquid-cooled variations supporting up to 500A continuous and maximum voltages up to 1000V DC.
What are the safety protection features of the connector?
It features advanced safety protocols including overload protection, over-temperature monitoring (using high-accuracy sensors like PT1000), and short-circuit prevention to protect the vehicle battery and charging station.
Where is the CCS1 fast charging plug typically used?
It is ideal for public DC fast-charging stations, highway rest areas, commercial fleet depots, and public transit hubs to charge passenger EVs, electric trucks, and electric buses.
Does the CCS 1 connector support real-time communication?
Yes, the CCS1 standard includes integrated communication channels that share battery parameters and charging status in real time to optimize energy flow and prolong battery life.

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