China BeiHai 125A 200A CCS 1 Plug DC 1000V EV Charging Connector For DC Fast Charging Station Supplier, Suppliers

Model: BH-CSS1-EV80P , BH-CSS1-EV125P BH-CSS1-EV150P , BH-CSS1-EV200P

Product Description

CCS 1 EV Charging Connector – DC Fast Charging Station

The CCS1 (Combined Charging System 1) EV charging plug is an efficient and convenient charging solution designed specifically for North American electric vehicles. Supporting current options of 80A, 125A, 150A, 200A and a maximum voltage of 1000V, it combines AC charging and DC fast charging functions to support a variety of charging modes from home charging to highway fast charging.

The CCS1 plug adopts a standardised design to make the charging process simpler and safer, and is highly compatible with a wide range of brands of electric vehicles. This connector is equipped with high-quality contact points to ensure stable current during charging, and multiple protection mechanisms such as overload and over-temperature protection to ensure safe use. In addition, the CCS1 supports intelligent communication to monitor the battery charging status in real time, optimising charging efficiency and prolonging battery life.

CCS 1 EV Charging Gun
CCS 1 EV Charger Connector Details
Charger Connector Features • Meet 62196-3 IEC 2014 SHEET 3-IIIB standard
• Concise appearance, support back installation
• Back Protection class IP65
• DC Max charging power: 90kW
• AC Max charging power: 41.5kW
Mechanical Properties • Mechanical life: no-load plug in/pull out > 10000 times
• Impact of external force: can afford 1m drop and 2t vehicle run over pressure
Electrical Performance • DC input: 80A, 125A, 150A, 200A 1000V DC MAX
• AC input: 16A 32A 63A 240/415V AC MAX
• Insulation resistance: > 2000MΩ (DC1000V)
• Terminal temperature rise: < 50K
• Withstand Voltage: 3200V
• Contact resistance: 0.5mΩ Max
Applied Materials • Case Material: Thermoplastic, flame retardant grade UL94 V-0
• Pin: Copper alloy, silver + thermoplastic on the top
Environmental Performance Operating temperature: -30°C ~ +50°C
Model Selection and Standard Wiring
Model Rated Current Cable Specification Cable Color
EV200P Series 200A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized
EV150P Series 150A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized
EV125P Series 125A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized
EV80P Series 80A 2 X 50mm² + 1 X 25mm² + 6 X 0.75mm² Black or customized
Charger Connector Key Features
High Current Capacity Supports 80A, 125A, 150A, and 200A configurations, ensuring rapid charging speeds for various electric vehicle models.
Wide Voltage Range Operates at up to 1000V DC, enabling compatibility with high-capacity battery systems.
Durable Construction Made from premium materials with excellent heat resistance and robust mechanical strength for long-term reliability.
Advanced Safety Equipped with overload, over-temperature, and short-circuit protections to safeguard vehicle and infrastructure.
Ergonomic Design Features an ergonomic handle for easy use and a secure connection during the charging process.
Applications

Ideal for use in public DC fast charging stations, highway service areas, fleet charging depots, and commercial EV charging hubs. Its high current and voltage capabilities make it suitable for charging both passenger vehicles and commercial EVs, including trucks and buses.

Compliance and Certification

This product complies with international CCS1 standards, ensuring compatibility with a wide range of electric vehicles and charging stations. It is tested to meet rigorous quality and safety standards, making it a dependable choice for fast-charging networks.

Frequently Asked Questions (FAQ)
What is a CCS1 charging connector?
CCS1 (Combined Charging System Type 1) is the primary fast-charging standard for electric vehicles in North America. It combines AC charging pins with two large DC pins for high-speed charging.
What is the maximum charging power of this connector?
The connector supports up to 1000V DC and 200A, allowing for significant fast-charging speeds, typically up to 90kW or more depending on the station configuration.
Is the CCS1 connector waterproof?
Yes, the connector features an IP65 protection rating, making it resistant to dust and water ingress, suitable for outdoor charging environments.
Does this connector support both AC and DC charging?
Yes, the CCS1 design integrates both AC (Level 2) and DC fast charging capabilities into a single plug for maximum versatility.
What safety features are included?
It includes multiple safety mechanisms such as over-temperature protection, overload protection, and high insulation resistance to ensure safe operation.
Can this be used for commercial electric trucks?
Absolutely. With its high current capacity and 1000V rating, it is suitable for both passenger EVs and larger commercial vehicles like electric trucks and buses.

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